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UCM-04S

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Description

The UCM-04S is an Automatic High-Precision Undercutting Machine realizing undercutting of the commutatotor’s mica insulation.
The machine is suitable for the majority of armature commutators. Preferably used in the Automotive Rebuilding Industry.

UCM-04S offers:

  • A special Measuring Unit provides constant depth of cutting, including commutators with variable diamete
  • Fully automated process after armature is loaded
  • Highly efficient Dust collection System ensures dust-free process
  • Short readjusting time
  • No skilled operator required
  • Maintenance-free designig

Features

  • Special Measuring Unit for measuring the commutator’s diameter and automatic Correction System which provide constant depth of cutting if the commutator’s diameter varies.
  • 2 distinct scanning modes: Full scan and Short Scan.
  • 3 different modes in Auto Cycle – Continuous, Step by Step and Demo mode.
  • Automatic identification of the Machine OFFSET parameter
  • Exceptionally high quality of the undercutting process
  • Control system for preventing improper types of armature from being loaded on the machine
  • Control feature for improperly clamped armature into the collet
  • Automatic initial positioning of the armature
  • Highly reliable indexing mechanism with laser type photo-electric sensor
  • Servo drive systems providing high positioning accuracy, optimal dynamic parameters and fast movement while
  • undercutting
  • Mobile tracking dust collector behind the cutter provides entirely dust-free process
  • Productivity – up to 120 pcs/ hour
  • User-friendly operator interface via touch screen LCD display
  • PLC controlled operation
  • Fast and easy readjustment (less than 2 min) for various armatures’ dimensions and number of commutator’s bars
  • Statistical information for already undercut armatures dating back up to 20 years
  • History of (machine) events

Specifications

Commutator Diameter, mm26-80
Number of Commutator Barsup to 120
Armature Shaft Length, mm110-500
Armature Shaft End Diameter, mm10-22
Maximum Commutator Length, mm 80
Maximum Spindle Rotation Speed, rpm 7000
2 feeding ranges, m/min(0.05-0.25) and (0.5-5.0)
Positioning accuracy, mm0.005
Depth of undercutting, mm0.2 - 1
Maximum Number types of armatures99
Productivity ( depends on # of bars, length of bars, psc/hour)up to 120
Electrical Power Supply, V, Hz, kW (other voltages available on request)3x380 VAC, 50Hz, 1.5 kW
Air Pressure Supply, Bar6
Air Consumption , Nl/min25