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CTL- 300S

HCM-02 Machine 572L

Description

The new CTL-300S is a high production output machine designed to finish turn the commutator of starter armatures. Turning of the commutator brush track area is realized via diamond-tipped tool, mounted onto precision machine slide.

During the turning operation the armature is rotated on its own bearing journals in diamond half-bearings. The belt rotational system is driven by a A.C. drive motor.
After loading the work piece onto the bearing supports and closing the front safety door, the operator is ready to initiate the cycle. Pushing of the start button moves the drive carriage down until the belt drive contacts the armature lamination O.D. and starts the drive motor. When the armature rotation reaches its proper speed, this signals the tool slide with the diamond tool to feed into and across the commutator surface. Upon completion of the cutting operation, the drive motor stops instantly and the slides return to initial position, allowing the operator to open the front door and remove the finished part so a new one can be uploaded.

Features

  • PLC controlled operation
  • Totally enclosed working area with electrically interlocked doors
  • Adjustable drive system speeds
  • Second tool holder for turning of armature lamination O.D.
  • Adjustable drive belt tension
  • Automatic bearing journal lubrication
  • Dust collector outlet for swarf removal

Specifications

Armature body Diameter range, mm45 - 130
Shaft length range, mm100 - 350
Diameter of shaft supporting journals, mm12 - 25
Maximum Commutator Diameter, mm70
Concentricity, µm2
Surface Roughness, Ra , µm0.45
Air pressure supply, bar4.5 - 6
Overall dimensions, mm1240Lx940Wx1200H
Power supply kV, phase3, 3
Weight, kg510