Description

SWM-100RD offers:

• New highly effective method for armature welding – direct measurement and control of the temperature of each joint during welding.
• Automatic quality control of the welding parameters such as welding temperature, wires’ alignment, electrode’s force and electrode’s tip penetration, etc. A warning is displayed if the quality of the welding is not acceptable.
• Weld temperature/indentation data and diagrams for every single weld are displayed and stored in files
• Weld quality report can be generated and printed.
• Very efficient even for small batches – readjustment to a new type of armature takes only a few minutes.

Features

• A powerful, new generation MFDC Inverter weld control system guarantees the high quality of every single weld
• Advanced temperature control system monitors the temperature of the joint during welding and extends the process until the required temperature has been reached
• Displays diagrams of the welding temperature, electrode force and indentation for every weld and for the whole armature; diagrams for previously welded armatures can be recalled
• No more rejects or scrapped parts due to cold welds, overheating or excessive electrode’s tip penetration; the welding will not even start if the wires are not properly aligned
• Memory storage of welding and machine’s parameters for 200 armature types
• Servo control of welding electrode force, speed and position
• Automatic servo controlled indexing and initial positioning of the armature
• Design compliant with the requirements of the OEM manufacturers

Specifications

Commutator diameter, mm	26 to 80
Number of commutator bars	11 to 73
Shaft length, mm	115 to 525
Power supply	3x400/480V, 50/60Hz
Power of the welding transformer, kVA @ 50% Duty Cycle	100
Air pressure supply, bar	6 to 10
Maximum air consumption, NL/min	65
Cooling water tank, L	200
Waste water container, L	20
Overall dimensions:
Length x Width x Height, mm	1325 x 1240 x 1965
Weight, kg	980
Cycle time per slot, s	1.5 to 3.5