NDBC-1
Description
The machine is designed to automatically clean the outside surface of the ND drive body, according to the requirements of the customer.
The cleaning process is very simple. The operator loads the magazine with the ND drive bodies, turns on the motors and switches to auto mode. The rotating table takes part after part from the magazine and moves them one step ahead. At its 5th position the horizontal feed moving table begins to clean the teeth of the drive body. The cleaning time is adjustable from the PLC CPU module. Upon completion of this time the rotating table turns again one step ahead. If there is a part at the 6th position, the other two vertical tables move respectively down and up and begin to clean the other outside surfaces of the drive body. When the cleaned body reaches the 12th position the ejector takes it from the rotating table and ejects it. The process is the same for all other drive bodies.
Features
The machine consists of the following main parts:
- Main body
- Pneumatic rotating table
- Pneumatic feed moving tables equipped with two vertical and one horizontal motors and brushes
- Magazine for storing of the ND bodies
- Ejector for the cleaned up gear
- Safety glass covering box
- Outlet for dust collector
- Safety block
- Motor-reductor for turning the gear in the opposite direction to clean more efficiently
- The pneumatic block as well as the electrical cabinet is mounted inside the body
Specifications
| N | PARAMETER | |
| General parameters: | ||
| Productivity, pieces/hour (depends on the cleaning time which is adjustable) | 100-250 | |
| Readjusting time for new brushes, min | 2 min | |
| Diameters and height of the teeth wheel, mm: | 32 | |
| 1 | Diameters and height of the brushes: | 8" x 2" x 1" |
| Revolutions per minute (for the brushes) | 2850 r/min | |
| Number of the table’s working positions | 12 | |
| Number of the gear in the magazine | 12 | |
| Air pressure supply, bar | 6 | |
| Filtration grade, m k | 2.8-3 | |
| Overall dimension: | ||
| 2 | length , mm | 750 |
| width , mm | 700 | |
| height , mm | 400 | |
| 3 | Power supply, V, Hz, kW | 3X200 V , 60 Hz, 4KW |
| Control system: | ||
| PLC | PLC Direct Koyo-D240 | |
| 4 | Operator panel with a text display | yes-OP420 |
| remote diagnostic via modem /on request/ | yes | |
| counter of the pieces | yes - 1-9999 | |
| two modes | Step and Auto | |
| 5 | Ambient temperature | 0-40° C |
| 6 | Weight , kg | 350 |