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UCM-05S

Description

The UCM-05S is an Automatic High-Precision Undercutting Machine realizing undercutting of the commutatotor’s mica insulation.
The machine is suitable for the majority of armature commutators. Preferably used in the Automotive Rebuilding Industry.

UCM-05S offers:

  • A special Measuring Unit provides constant depth of cutting, including commutators with variable diamete
  • Fully automated process after armature is loaded
  • Highly efficient Dust collection System ensures dust-free process
  • Short readjusting time
  • No skilled operator required
  • Maintenance-free designig

Features

  • 2 distinct scanning modes: Full scan and Short Scan
  • 3 different Auto Cycle modes are featured – Continuous, Step by Step and Demo mode
  • Automatic identification of the Machine OFFSET parameter
  • Exceptionally high quality of the undercutting process
  • Prevents improper type of armatures from being loaded on the machine
  • Control feature for improperly clamped armature into the collet
  • Automatic initial positioning of the armature
  • Highly reliable indexing mechanism with laser type photo-electric sensor
  • Servo drive systems providing high positioning accuracy, optimal dynamic parameters and fast movement while
  • undercutting
  • Mobile tracking dust collector behind the cutter provides entirely clean-free process
  • Productivity – up to 120 pcs/ hour
  • User-friendly operator interface via touch screen LCD
  • PLC controlled operation
  • Fast and easy readjustment (less than 2 min) for various sizes of armatures and number of commutator’s bars
  • Statistical information for already undercut armatures can be accumulated for a period of up to 20 years
  • History of machine events
  • Easily upgradeable to version UCM-04S with additional Measuring Diameter Unit to suit the Rebuilding Industry as well

Specifications

Commutator Diameter, mm26-80
Number of Commutator Barsup to 120
Armature Shaft Length, mm110-500
Armature Shaft End Diameter, mm 10-22
Maximum Commutator Length, mm80
Maximum Spindle Rotation Speed, rpm7000
2 feeding ranges, m/min(0.05-0.25) and (0.5-5.0)
Positioning accuracy, mm0.005
Depth of undercutting, mm0.2 - 1
Maximum armatures types99
Productivity ( depends on # of bars, length of bars) psc/hourup to 120
Electrical Power Supply, V, Hz, kW
(other voltages available on request)
3x380 VAC, 50Hz, 1.5 kW
Air Pressure Supply, Bar6
Air Consumption , Nl/min25